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Three-return dryer is an improved high-efficiency energy-saving product based on single-cylinder rotary dryer.Through application in many enterprises and industries, good results have been achieved.The rotary three-reflux dryer improves the internal structure of the original single-cylinder dryer, increases the pre-drying of the wet material before entering the dryer and prolongs the drying time of the wet material in the dryer, plus sealing, moisture preservation and reasonable supporting measures, so that the production capacity of the dryer is increased by 50-80% compared with the original single-cylinder dryer, the evaporation intensity per unit volume can reach 120-180kg/m3, and the standard coal consumption is only 6-8 kg/t.Its technology is advanced, its operating parameters are reasonable, and its operation is simple and feasible.
Working Principle
The material enters the inner layer of the rotary drum from the feeding device to realize downstream drying. The material is continuously picked up and scattered under the papermaking plate of the inner layer to realize heat exchange in a spiral traveling mode. The material moves to the other end of the inner layer to enter the middle layer for countercurrent drying. The material is continuously and repeatedly lifted in the middle layer to realize a traveling mode of advancing in two steps and retreating in one step. The material in the middle layer not only fully absorbs the heat emitted by the inner layer drum, but also absorbs the heat of the middle layer drum, and at the same time prolongs the drying time. The material reaches the optimal drying state here.The material travels to the other end of the middle layer and falls into the outer layer. The material travels in a rectangular multi-loop manner in the outer layer drum. The material reaching the drying effect travels rapidly and exits the drum under the action of hot air. The wet material failing to reach the drying effect cannot travel rapidly due to its own weight. The material is fully dried in the rectangular papermaking plate, thus completing the drying purpose.
Main Features
1. The investment is small, and the investment required for equipment is 1/6 of that of imported products.
2. The final moisture rate is low, and the final moisture content of the materials is guaranteed below 0.5%. It is the preferred product for dry mixed mortar and slag powder production line.
3. The thermal efficiency is high, and the thermal efficiency of the cylinder self-insulation is as high as over 70% (the thermal efficiency of the traditional single-cylinder dryer is only 35%), thus improving the thermal efficiency by 35%.
4, fuel is extensive, fuel can adapt to coal, oil and gas.Can bake blocks, pellets and powder materials under 20 mm.
5. Low investment in civil engineering and power consumption.Compared with a single-cylinder dryer, the utility model has the advantages that the occupied area is reduced by about 50%, the civil engineering investment is reduced by about 50%, and the power consumption is reduced by 60%.
6. The required final moisture index can be easily adjusted and controlled according to the user’s requirements.
7. Low outlet temperature and long service time of dust removal equipment.
8. There is no need for large and small gears to drive, and the supporting wheels are used to drive.
9. The discharging temperature is lower than 60%, and packaging can be continuously produced.
Simply put, the three-cylinder dryer has the advantages of compact structure, simple structure and reasonable layout, improves the heat exchange rate of materials and heat energy, and ensures good drying effect of materials;The basic investment is less, which is only half of that of the single drum dryer with the same output, thus reducing the one-time investment.Reliable operation, low energy consumption and high thermal efficiency;At the same time, it is easy to realize automatic control, reduce operators and save labor resources.
Application Scope
The three-cylinder dryer is mainly used for drying granular materials within a certain humidity and particle size range.Such as yellow sand, molding sand, slag, coal cinder, small-particle clay, and other small-particle materials that are not afraid of high temperature and dust pollution.The moisture content of the dried material can reach below 1-0.5%.This machine is widely used in dry-mixed mortar, yellow sand, slag from cement plants, clay, coal, mixture, iron powder, building materials, chemical industry, casting and other industries, providing raw materials.Dryer suppliers
website:http://www.orecofactory.com/dryer/